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双语推荐:还原率

采用物料氧化镁还原率、XRD、SEM等手段与方法研究真空条件下煅白碳热还原温度、物料配比、碳热还原保温时间等对碳热还原煅白制取金属镁工艺的影响。结果表明:在30~100 Pa时,碳热还原温度高于1 623K后,氧化镁的还原率明显增加,有利于碳热还原反应的进行。随着焦煤还原剂与氧化镁摩尔比的增大以及碳热还原时间的延长,碳热还原反应反应速加大,还原率提高,当碳热还原温度为1 623 K、还原时间为4 h、配碳比为1.6时,氧化镁还原率超过99%。因此,选择适当的焦煤还原剂与氧化镁摩尔比值以及碳热还原时间,在温度高于1 623 K条件下,将有利于碳热还原法炼镁过程的顺利进行与氧化镁还原率的提高。
The temperature of calcined dolomite carbothermic reduction, molar ratio and carbothermic reaction time by calcined dolomite carbothermic reduction in vacuum were investigated by MgO reduction rate, XRD and SEM. The results show that the reduction rate of MgO clearly increases when temperature is higher than 1 623 K at 30?100 Pa, which is beneficial to MgO carbothermic reaction. The carbothermal reduction reaction rate increases with the increase of the molar ratio of coking coal reductant and magnesium oxide and carbon thermal reduction time at the carbon thermal reduction temperature of 1 623 K, the reduction time of 4 h and carbon ratio of 1.6, the magnesium oxide reduction rate is over 99%. Therefore, selecting the appropriate molar ratio of coking coal reductant and magnesium oxide and carbon thermal reduction time is beneficial to carbothermal reduction process for magnesium smelting going smoothly and magnesium oxide reduction rate increasing at the temperature higher than 1 623

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通过超细粒度拜尔法赤泥的氢还原实验考察了800~1 000℃还原温度条件下还原时间对还原率的影响,并根据实验结果对超细粒度铁氧化物还原动力学模型进行了计算分析。研究结果表明,还原时间长、还原温度高对应的还原率高,在1 000℃条件下还原70 min还原率高达99%以上,还原过程中赤泥颗粒间未发生烧结,有利于将铁元素与其他杂质元素分离;对于超细粒度拜尔法赤泥的还原,影响反应进行的限制性因素为界面反应;常用未反应核模型不能精确描述超细粒度铁氧化物的还原率还原时间的变化关系,研究修正了未反应核模型,使之适用于描述超细粒度下铁氧化物的还原过程。
The reduction experiments of ultrafine particles Bayer red mud by H2 were carried on for researching the effect of reduction time on the reduction rate under the reduction temperature scope of 800~1 000℃. According to the experimental results, the calculation analysis of dynamic model for the reduction of ultrafine particle iron oxides was given. The results were as follows. The longer reduction time and higher reduction temperature, the corresponding reduction rate is higher. When the reduction time was 70 min under the reduction temperature of 1 000℃, the reduction rate was higher than 99%. During the precise reduction process, there wasn''t sintering appearance between particles, making it possible to separate the iron from other elements. For the reduction of ultrafine particle Bayer red mud, the restrictive step effecting reaction is interfacial reaction. The common unreacted core model can''t describe the relation between the reduction rate of ultrafine particle iron

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本文旨在研究不同温度下氢气对褐铁矿还原度和还原的影响,并以此为基础分析动力学相关问题.通过热重分析深入了解褐铁矿失水状况.使用粒度为8~12 mm褐铁矿焙烧后,分别在750~950℃五个不同温度下使用4 L·min-1 H2进行还原,并分析还原率还原随时间的变化关系.研究发现:随着反应进行,试样还原率逐渐增大,五条还原率曲线在t>28 min后与还原温度排序一致.通过动力学研究计算得反应表观活化能E=15.323 kJ·mol-1,从而确定扩散为还原反应的限制环节.
This article presents experimental studies on the effects of H2 on the reduction degree and rate of limonite at different temperatures and kinetic analysis during the hydrogen reduction. The water loss of limonite was investigated by thermal gravimetric analysis. Limonite of 8 to 12 mm in granularity was reduced with 4 L·min-1 H2 at five temperatures of 750 to 950℃. As the reduction reaction proceeded, the reduction degree increased, and the sequence of 5 reduction degree curves was consistent with that of reaction temperature when t>28 min. The apparent activation energy was kinetically calculated to be 15. 323 kJ·mol-1 , so diffusion is the re-strictive step of the reduction reaction.

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为了分析真空热还原制取金属锂的还原还原率,综合考虑罐内球团传热和化学反应,建立了传热与反应动力学耦合模型.利用该模型对单球团和还原罐内球团还原过程进行数值模拟,得到了球团温度及还原率的时间分布,并分析了罐外换热系数对球团还原过程的影响.结果表明:球团低导热和反应等效热汇是影响还原过程的主要因素,罐中心区域和罐壁处的温度和反应速存在较大差值;还原初期传热为还原过程的主要控制因素,而反应后期化学反应为主要控制因素;罐外换热系数对还原过程影响不大,增强罐内传热是提高还原的有效途径.
A coupled heat transfer and reaction kinetics model was established to study the lithium production efficiency and reduction rate of lithium production retorts. Numerical simulation of the pellet reduction process by this model was performed to obtain the time distributions of pellet temperature and reduction rate, and the effect of effective heat transfer coefficient outside the retorts on the pellet reduction process was analyzed. It is found that the low thermal conductivity of pellets and the chemical reaction equivalent heat sink are the main factors affecting the pellet reduction process. In the beginning of the reaction, heat transfer is the main controlling factor, but in the later, reaction kinetics is the controlling factor. The effective heat transfer coefficient outside the retorts has less influence on the pellet reduction process. Enhancing the heat transfer coefficient inside the retorts is an effective way to improve the production efficiency.

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通过对三种不同机理的锡渣还原试剂还原出来焊料的还原率、上锡性、润湿性、组成成分及熔点的测试与分析,探索锡渣还原试剂的使用对焊锡品质的影响。结果表明:三种还原率均超出80%;还原剂可增强焊料的上锡性;还原剂对焊料的润湿性有影响;还原前后焊锡的成分变化不明显,不影响焊锡的熔点。通过对比试验,评估锡渣还原试剂在焊料焊接生产中的适用性,并给出未来锡渣还原剂仍需改进的方向。
The effects of solder quality using three reductants of solder splash ware explored by test analysis of solders reduction rate, solderability, wettability, composition and melting point. The results indicated that the reduction rates of three reductants exceeded 80%. Solders reductant could improve solderability, but the effect was a little more than raw solder bar. Solder wettability was effected by reductants. Solder compositional variations ware unconspicuous before and after reduction, and solder melting points ware constant. Solder reductant applicability is estimated in the production process and the orientation of solder reductant improvements in the future are given by contrast tests.

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湖南某铁矿属微细粒贫赤铁矿,粒度大部分仅为1~3μm,且赤铁矿与脉石嵌布关系复杂,采用常规选矿工艺难以有效选别。对该矿石进行了煤基直接还原研究,结果表明,在还原温度1 200℃,配碳比为2.0,还原时间90 min的条件下,可获得金属化93.24%、还原率95.49%的直接还原铁产品。
The iron ore produced in Hunan Province is a kind of micro-fine lean hematite in a size range 1~3μm. Due to intricate dissemination of hematite within gangue, the conventional beneficiation process can''t lead to an effective separation. Therefore, the coal-based direct reduction method was adopted in the processing test. Results showed that reduction for 90 mins at a temperature of 1 200℃, with C/O ratio at 2.0 can yield the direct reduced iron product with the metallization rate of 93.24% and reduction rate of 95.49%.

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以纯磷酸钙、氧化钙、二氧化硅、氧化铝和氧化镁为原料配矿,固体石墨为还原剂,进行磷矿还原反应。熔渣中五氧化二磷含量用磷钼酸喹啉质量法分析,考查了不同反应时间、不同温度、不同酸度对还原率的影响.结果表明:反应温度越高、反应时间越长,还原率越高;配矿中酸度 mk =1.15时的还原率较 mk=0.85、0.75高,而 mk=0.75时的还原率增幅最大.对固体碳还原磷酸盐的反应进行了动力学拟合,得到静置条件下固体碳还原配矿中磷酸盐的表观反应速常数的表达式,证实了在高温反应条件下,磷矿还原反应为扩散控制过程.
The phosphate reduction reaction was carried out with ore slag and solid graphite as reactant. The prepared slag is a mixture of pure calcium phosphate, calcium oxide, silica, magnesia and alumina. The reaction time, temperature and slag acidity were changed during the reactions. The reduction rate was obtained by analyzing phosphorous pentoxide content in slag with Quinoline phosphomolybdate gravimetric method. The results show that the reduction rate increases simultaneously with the increase of reaction temperature and the reaction time;w hen the acidity mk is 1. 15, the reduction rate is higher than that as mk is 0. 85 and 0. 75 ;the highest increase in the reduction percentage is obtained w hen mk is 0. 75. T he kinetic experiments of the reduction process w ere carried out in static conditions, and the apparent reaction rate equation was obtained, which confirms that the rate control step in reduction process of phosphate with solid carbon at a high temperature is the d

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研究采用CO还原不同比例Fe2O3?NiO复合物的非等温还原动力学及机理。结果表明:随着NiO含量的增加,样品的还原程度不断提高,NiO的存在提高氧化铁还原率。在还原开始阶段,NiO优先被还原,Ni作为催化剂可以提高氧化铁的还原率。NiO 含量的增加促进镍铁相(FeNi3)的增加,但导致铁纹石相(Fe,Ni)和镍纹石相(Fe,Ni)的减少。金属镍、金属铁及镍铁合金的形成导致微观颗粒具有均匀性。在还原初始阶段,气体产物中 CO浓度大于CO2浓度,然后逐渐减小,当温度在400~500°C内,Fe2O3?NiO复合物的还原达到最大值,成核长大模型可以揭示还原机理。在温度低于1000°C的条件下,成核长大过程是还原反应速的限制环节。
The non-isothermal reduction kinetics and mechanism of Fe2O3?NiO composites with different Fe2O3?NiO compacts using carbon monoxide as reductant were investigated. The results show that the reduction degree increases rapidly with increasing the content of NiO, and the presence of NiO also improves the reduction rate of iron oxides. It is found that NiO is preferentially reduced at the beginning of the reactions, and then the metallic Ni acts as a catalyst promoting the reduction rate of iron oxides. It is also observed that the increase of the NiO content enhances the formation of awaruite (FeNi3) but decreases the percentage of kamacite (Fe,Ni) and taenite (Fe,Ni). The particle size of the materials tends to be uniform during the reduction process due to the presence of metallic nickel, metallic iron and the formation of Fe?Ni alloy. The concentration of CO in the product gas is greater than that of CO2 at the beginning of the reaction and then slows down. The fastest reduct

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采用纯的氧化铁进行直接还原的实验研究,利用H2作为还原气体在高温管式炉中进行焙烧还原.结果表明,随着反应时间的增加,氧化铁块还原率相应的增大.反应温度的不同,氧化铁块还原及电导也相应的不同.600~900℃下经过一定时间的氢还原还原产物的还原随温度的增加而增加,均可达到95%以上.通过交流阻抗法对还原产物的电导的测试,得到了还原产物的电导随时间和还原度的变化曲线.随着温度及时间的不同,电导也相应变化,电导的不同,可间接反映还原过程中产生了导电性不同的物质.
Direct reduction experiments of pure iron oxide has been investigated using hydrogen as reducing gas in high temperature tube furnace. The results show that with adding reaction time , iron oxide reductive ratio increases accordingly. The reduction ratio of iron oxide and conductivity of reductive product are different accordingly with different reduction temperatures. After hydrogen reduction at the temperature from 600 ℃ to 900 ℃, reduction ratio of reduction product, reaching above 95 %, increases with the increasing of temperature. The curve of reduction product conductivity changing with time and reduction degree is obtained by testing reduction product’s conductivity adopting ac impedance method. The conductivity of product varies accordingly to the different reduction temperature and time. The variation of conductivity indirectly reflects that products with different conductivity have been produced.

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通过建立高炉冶炼预还原炉料数学模型,计算了原料铁品位、预还原炉料金属化和铁的存在形态对高炉冶炼能耗的影响,比较了高炉冶炼预还原炉料和传统高炉的能耗。计算结果表明:针对不同铁品位原料,有一个适合高炉冶炼的炉料最佳金属化,使高炉冶炼焦比最低;预还原炉料中的铁以硅酸铁形式存在时,主要进行直接还原,冶炼焦比较高;与传统高炉相比,高炉冶炼预还原炉料,可以大幅度降低焦比,但燃料比升高。
Mathematical model of blast furnace ironmaking process using pre-reduced burden was established . The iron grade of raw material , metallization rate of pre-reduced iron ore and combined form of iron effect on energy consumption of blast furnace was calculated. Energy consumption of blast furnace ironmaking using pre-reduced burden between tradi-tional blast furnace was compared. The results show that according to different iron grade of raw material, there is a suit-able metallization rate of pre-reduced burden, make the lowest coke ratio of blast furnace smelting. If the iron in the pre-reduced burden is in the form of iron silicate, the blast furnace coke ratio is high because iron silicate direct reduc-tion is strongly endothermic reaction. Blast furnace ironmaking process using pre-reduced burden can greatly reduce coke ratio, but increase fuel consumption.

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